ZWIFT PLAY CONTROLLER - Better Fit

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IMPROVING THE ZWIFT PLAY CONTROLLER

I got a pair of Zwift Play Controllers the other day. I found the fit to be uninspiring. The sharp curve on my smart bike handlebars (Stages SB20) allows for quite a bit of up/down and side-to-side movement.




This is inherently a Zwift design issue. The controllers appear to be optimized for deep drop bars rather than my bike's tightly curved and flared gravel bike-style handlebars.

EXPERIMENTS

I experimented with various DIY foam inserts - including the shims provided by Zwift. None did much to reduce movement. “Mushy” is how I would describe button presses.

THE FIX: EPOXY SHIMS

I decided to create a rigid epoxy shim to get better contact between the Zwift controller and my smart bike handlebars.

Here's what I did...


1. EPOXY PUTTY

A shim is moulded using epoxy putty from Home Depot. You knead the putty for a few minutes to activate it. The result is a pliable compound that is workable for about 30 minutes.

2. MOULD TO SHAPE

Masking tape is used to keep the putty from sticking. Place some putty under the controller. Press and lock into position under the brake hoods. Wait about 2 hours.

3. MAKE THE SHIM LOOK NICE 

The masking tape can now be easily removed. You are left with a rigid shim that precisely fits the handlebar contours.

4. SOLID - WORKS MUCH BETTER

The controllers can then be attached as usual. Up/down teetering and left/right twisting is eliminated by the rigid shim


What do you think? Would you try this?  Can the Zwift Play Controller fit be improved out of the box?

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